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Frequently Asked Questions

 

  1. How do I set up an economizer to supply 10% fresh air ?
  2. How can I verify that a gas appliance if firing at the rated input ?
  3. What are the comfort zones ?
  4. How do I set up capacity controls ?
  5. What is ... ?
  6. When is ... ?

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How do I set up an economizer to supply 10% fresh air ?

"Just look at the opening and if it's close that's good enough. " That's the answer I was given when I first asked the question. " good enough " That bothered me, I knew the minimum allowed by law was 10 % and any more could  potentially be a waist of energy so I was determined to find an easy way to verify the setting. To set up an economizer to a given percentage all you need is a thermometer. With a thermometer in hand take the outdoor ( OA) and return air ( RA ) reading and multiply each by the percentage required. If we wanted 10% fresh air we would multiply 10% x OA =T1 and 90% x RA =T2 then we just add T1 + T2 =MA and get our mixed air temperature. If we had a 40oF outdoor air reading and a 75oF return air reading we should set up the minimum position on our economizer to a mixed air temperature of  71.5oF.    ie.   0.10 x 40oF = 4oF,   0.90 x 75oF = 67.5oF,  4oF + 67.5oF = 71.5oF    

 

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How can I verify that a gas appliance is firing at the rated input ?

The most common way to verify the input is to do what is referred to as clocking  the gas meter. Clocking the meter means we will take an exact reading of the consumption of fuel running through the meter.

  1. Shut off the gas supply to any other appliances being fed off the same meter including any pilot lights.
  2. Set the thermostat to it's highest setting and allow the unit to run for 15 minutes to verify the stability of the rating.
  3. At the gas meter chose a dial that best suits the input of the appliance , The longer the duration the more accurate the reading. What you are looking for is a dial that takes approximately 1 or more minutes per revolution.
  4. Find the number of seconds it takes for one revolution on the gas dial and divide this into the number of seconds in one hour then multiply it buy the dial itself. If it were to take 90 seconds for the 2 foot dial to make one complete revolution it would be, 3600 / 90  x 2 = 80  this gives you 80 cubic feet per hour. If the the gas supply in your area is 1000 Btu's per cubic foot then the appliance is running at 80 cu. ft/hr x 1000 Btuh/cu. ft = 80,000 BtuH 

 

 

Use the fallowing table as a guide 

Find the number of seconds for one revolution on the chart , read the matching cubic feet for the matching dial size.

 

METER FLOW RATE

GAS RATE- CUBIC FEET PER HOUR

Size of Test Dial

Size of Test Dial

Sec. For one Rev. 1 cu. Ft. 2 cu. Ft. 3 cu. Ft. 5 cu. Ft. Sec. For one Rev. 1 cu. Ft. 2 cu. Ft. 3 cu. Ft. 5 cu. Ft.
10 360 720 1800 - 56 64 129 321 -
11 327 655 1636 - 57 - 126 - -
12 300 600 1500 - 58 62 124 310 -
13 277 555 1395 - 59 - 122 - 305
14 257 514 1286 - 60 60 120 300 -
15 240 480 1200 - 62 - 116 - 290
16 225 450 1125 - 64 - 112 - 281
17 212 424 1059 - 66 - 109 - 273
18 200 400 1000 - 68 - 106 - 265
19 189 379 947 - 70 - 103 - 257
20 180 360 900 - 72 - 100 - 250
21 171 343 857 - 74 - 97 - 243
22 164 327 818 - 76 - 95 - 237
23 157 313 783 - 78 - 92 - 231
24 150 300 750 - 80 - 90 - 225
25 144 288 720 - 82 - 88 - 220
26 138 277 692 - 84 - 86 - 214
27 133 267 667 - 86 - 84 - 209
28 129 257 643 - 88 - 82 - 205
29 124 248 621 - 90 - 80 - 200
30 120 240 600 - 92 - 78 - 196
31 116 232 581 - 94 - - - 192
32 113 225 563 - 96 - 75 - 188
33 109 218 545 - 98 - - - 184
34 106 212 529 - 100 - 72 - 180
35 103 206 514 - 102 - - - 176
36 100 200 500 - 104 - 69 - 173
37 97 195 486 - 106 - - - 170
38 95 189 479 - 108 - 67 - 167
39 92 185 462 - 110 - - - 164
40 90 180 450 - 112 - 64 - 161
41 - 176 439 - 116 - 62 - 155
42 86 172 429 - 120 - 60 - 150
43 - 167 419 - 125 - - - 144
44 82 164 409 - 130 - - - 138
45 80 160 400 - 135 - - - 132
46 78 157 391 - 140 - - - 129
47 - 153 383 - 145 - - - 124
48 75 150 375 - 150 - - - 120
49 - 147 367 - 155 - - - 116
50 72 144 360 - 160 - - - 113
51 - 141 - 353 165 - - - 109
52 69 138 346 - 170 - - - 106
53 - - - 340 175 - - - 103
54 67 - 333 - 180 - - - 100
55 - 131 - 327

 

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What are the comfort zones ?

[This is the answer to the question.]

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How do I set up capacity controls ?

[This is the answer to the question.]

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What is ... ?

[This is the answer to the question.]

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When is ... ?

[This is the answer to the question.]

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